Posts Tagged ‘Foam’

Roger Cooper

Roger Cooper

Roger Cooper started out as an apprentice with Dave Bulford working on Tractors and Combine Harvesters. Dave saw some magazine article about making a surfboard. Roger and Dave saw some postcards in Cornwall with surfboards on but didn’t see anyone surfing so based their first surfboard design on what they had seen on the postcards. These boards were made using polystyrene and sealing them with cascamite and then resin resin.

While shaping their own boards they didn’t realise that there others on the Island like Roger Backhouse who were already surfing

Dave dropped out as he took a long time finishing his surfboard and had lost interest in the idea. The following year Roger Cooper started travelling in search of waves.

Roger soon got to know some of the other surfers on the Island and remembers Jon Jon Ainswoth, Rog Backhouse and Sid Pitman being the very good. Roger says that ‘Jon Jon stood out from the rest making walking the board look easy. He was brilliant.’

In 1966 Roger bought his first surfboard from Bilbo. At that time the new thing was the radical v-bottom boards and so while waiting for his Bilbo, Roger started making his next board with a v-bottom.

Roger started shaping on the island in a small shed at home. Roger says that getting blanks and resin was difficult and all had to come from Bilbo until Bob Groves started supplying them which made it much easier and better. Roger used to make about 20-30 or more surfboards a year.

Roger’s early boards had many names, Sister Sticks, Yamma, Zippy Sticks to name a few. Roger says there were so many he can’t remember them all. ‘Back then you didn’t use your own name, it was all about coming up with the next brand names,’ said Roger.

In 1968 Roger took his first surf trip to France with Rusty Long in his car Cortina with BH Rusty and Dave Botterill and one other person but can’t remember… They had planned to spend the time camping but also rented an apartment as the weather was so awful.

The next winter at the end of 1968 Roger set off to Morocco with Rob Clarke, Pete Barden and spent the next 3-4 months away surfing.

When Roger came back he met Sandy and the two of them would work the winters and then go away for the summers surfing in France. They carried on doing this for about 4 years. This meant they were away for the famous 1970 Pop Festival in France but Sandy’s Grandfather was there and painted the amazing painting of the 1970 Pop Festival that is up at Dimbola

Roger and Sandy moved to Wales in 1974. Roger says he had great trips to Wales with IOW Surf Club, great waves, lovely country and obviously a bigger surfing population so it made sense. Determined to shape more boards and build a successful business and start to live the life. Roger would shape all summer and go away surfing all winter.

While away he would lots of great ideas and couldn’t wait to get back start shaping again. ‘Travelling was very inspiring’ says Roger.

The Zippy Sticks range was born in Wales. I asked Roger why nearly all the Zippy Sticks I’d seen were orange. Roger laughed at this and didn’t realise but said that orange was one of the easier colours to do. Dark blue was difficult but orange and yellow was easier. Roger joked that he made his early boards too well.

Rogers had his first factory for 6-7years but it burnt down while away surfing in Hawaii. He had his 2nd Factory for 6-7 years too but now has settled into his latest factory and says he’ll not move again

Roger is still surfing, Aberavan is one of his favourite spots in Wales, a left hander which is really good, sometimes sensational, also gets down to the Gower, Porthcawl, breaks in Pembrokeshire and Llantwit Major

Roger remembers bumping into Rob Ward in France and says his surfing was so much better than all the others. Roger said they met up with Len Haworth in Europe and he showed them around much as Rob had done with Len in previous years. Roger says it was almost like walking in Rob’s footsteps.

One memorable day was at Guethary at double overhead and closing out, when they got out there, they just got absolutely killed, said Roger.

Roger also remembers some guy from Ventnor who was a great surfer but couldn’t swim, when wiping out he would grab hold of his board for dear life but eventually, probably after a couple of near misses he gave up. Does anyone else remember this guy?


IOW Surf Club – 10 Years on

In March 1977 the Isle of Wight Surf Club became 10 years old and in the winter issue of Wight Water magazine, Keith Williams wrote a great piece on his personal view of the previous 10 years.

Ten Years On: A Personal View – by Keith Williams

Not until reading this will many people know that in March ’77, the IOW Surf Club celebrated its 10th birthday. “So what?” you may ask. Well, my first excursion on a “Malibu” surfboard was 11 years a go. The board was 9 ft. 6″ long, made of polystyrene foam sandwiched with plywood and coated in polyester resin, made by Mike Hutchinson.

1966 and Mike Hutchinson’s board

“Sure”, he said , “You can have a go. Just lie on it, face the shore and paddle for the white water – don’t shoot the curl!” I was lost – what did ‘shoot the curl’ mean; how did you paddle, in fact how on earth did you lie on the bloody thing without falling off? Some time after the disatrous outing, I went out surfing with Mit Sidpan and Ben Kelly of Kelly’s left fame. Watching Sid was a help to me even though I still couldn’t catch waves. It wasn’t until I joined the IOW Surf Club in March ’67 that I began to see the light.

All the surfing terminology was soon explained and because most of us were still at the learning stage, we all seemed to help each other with learning techniques. Developement was still very slow: I remeber that it took me nearly 3 months to get a ride in which I didn’t wipe out within 3 seconds of standing up, and that was on a longboard too! Compare that with today when newcomers are given the benefit of up to 10 years experience by established surfers. People who, until now, have had only one winter’s worth of waves are really getting it together, considering the greater difficulties involved with short boards.

People like Rog Backhouse and John Ainsworth, (who was one of the best surfers on the Wight when I joined the Surf Club), are still surfing. Most of the original members have drifted away through marriage, mortgage or moving. Some veteran surfers do make comebacks, Ned Gardner is getting into the water again after a lay off of about 6 – 7 years, and really enjoying it. Nice one Ned. Some of the old timers still appear now and again, although they seem to have lost the vitality and aggression that made them good durfers 10 years a go.

During the last 10 years every aspect of surfing and surfing equipment has improved. Foam is lighter and stronger, as is the fibreglass itself; wetsuits are especially tailored to the surfers’ needs and readily available now. Even skateboards have undergone a technological revolution. Obviously during a period such as this when hardware has improved, surfing performance must have improved at a proportionate rate – today’s average surfer can easily outperform yesterday’s hot dogger, although grace and style of a longboard surfer is hard to achieve on today’s boards. Surfing has become a very individual thing, there are almost as many styles and techniques as there are surfers.

Even after a long period of development, a surfer’s individual style is still recognisable, his attitude and posture on a board still having the same characteristics, which seem to be an integral part of the body even carried through to other activities like skateboarding.

Surfers are much more self sufficient now than in the 60’s, when about 30 of us used to sit around the downstairs room at Clare Cottage on a Friday evening, debating where we would get the best swell conditions on the following day. Once decided, everybody without exception, would duly arrive at the appointed place. Nobody would go in on their own, it was usually “I’d come in if you want to go in”.

Surfing equipment in those days covered a wide variety of construction techniques and design concepts. Plywood/Polystyrene sandwiches; hollow ply construction with solid rails (usually necessitating at least 2 drain plugs); polystyrene sealed with either ‘Cascamite’ wood glue or, less successfuly with papier mache, and glassed over the top. These were just a few of the combinations tried by home constructors. Designs also followed almost as many different avenues as construction techniques – whilst I was endeavering to make an 8 ft. x 24″ polystyrene – cascamite – glass virtually flat board with a removable fin in an aluminium skeg box, Rog Cooper was making an 11′ 3″ monster of similar construction with a hollow scooped bottom and an 1/8″ thick aluminium skeg – specially honed for the annual influx of grockles!

Durfing these early days many were the arguments that raged on a Friday evening at Clare Cottage about the relative merits of this and that. However, as time passed, better communication with the outside world by way of magazines, films, and trips away taught us the basic construction methods and what we could expect from each type of board design. All this was upset in 1969 when the shortboard and vee bottom revolution hit the surfing world. This revolution wss orginated by the so called Power Surfers of Australia. Bob McTavish and Nat Young really shook up the rest of the surfing world when they took their short, deep vees to Haliewa in Hawaii. Since then surfboard design has evolved again along many different avenues. Construction techniques have also undergone a critical scrutiny from major manufacturers. Honeycomb construction, hollow boards, even back to Balsa strips, have been tried in the last few years. However it would seem that the basic construction of polyurethane foam and GRP is here to stay. Board designs are developing all the time, short to long, to side to narrow – where will it all end? Probably when you as an individual do not want anything more from your board. Some people may never reach that stage; their surfing improving all the time – searching in vain for the perfect vehicle!

So where does this leave the IOWSC after 10 years of change and of fluctuating levels of interest? Gone are the days when any one who was vaguely interested in surfing automatically became a member. At present there are a number of surfers on the Island who show no interest in the club whatsoever and many more who sometimes pay their yearly subs, and sometimes not, but who still attend the club functions and use club facilities. These absentees, however temporary, must be drawn (back) into the club to strengthen it in as many ways as possible – not least financially. Obviously the more members there are the more each member can get out of the Club, not only in enjoyment of more films etc. but in communication, competition and companionship.

The IOWSC has contributed to making the last 10 years the most entertaining and fulfilling years of my life, from the day I walked up the path at Clare Cottage and met a ginger haired bloke in faded jeans and a sloppy jumper (John Ainsworth as I later discovered).

Now, after 10 years I hope that the club has given and will give in the future as much enjoyment to the rest of you as it has to me.


Equipment and Jake Wilson surfboards

Equipment

As mentioned earlier, most of us didn’t have our own boards in the early days; this was because: a) the only place in the UK at that time where you could buy boards was Cornwall & b) we couldn’t afford one anyway.

The other main thing that you needed to go surfing on the Island was a wet suit. I remember borrowing a Long John from Rusty one day and was amazed at how warm I was compared to wearing just an old tee shirt! Again, suits were difficult to come by. The only things available locally were diving suits, which were not designed for the strenuous activity required for surfing. They were, by & large, just rubber with no nylon lining. Getting these things on (& off!) was a work of art involving ample sprinklings of talcum powder or applications of Fairy Liquid. I always preferred talcum powder as Fairy was always cold & clammy, but strangely, never bubbled up. Eventually, it became possible to buy nylon lined, neoprene sheet and many happy hours were spent with paper patterns, scissors & Evostik.

My first suit was a two piece diving suit which I bought from Bob Ward. That served me well for a few years, until there were more repairs in it than original material. I made a shortie for summer use, which I also wore in winter, over the trousers of the diving suit & under the jacket. That was very warm, but I could hardly move in it. Eventually I bought an O’Neil Long John and a Gul top. That combination wasn’t particularly warm, but it was flexible. At last suit design & materials improved enough for me to buy a custom made Second Skin winter steamer, which was brilliant.

The next thing you needed was board wax. Back in the early days (mid-sixties) there were no specialist waxes like now, so every couple of weeks a trip had to be made to the local chemist for, as Jake says, ‘Something for the weekend’. This was not (necessarily!) condoms, but a block of low melting point Paraffin wax. This was available in most of the larger chemists, but what its official use was, I’ve absolutely no idea. There was also a product that arrived on the scene in the late sixties/early seventies called ‘SlipCheck’. This was an aerosol that sprayed some sort of non-slip coating onto the board. It even came in different colours so that you could make designs on the deck. It wasn’t that popular though, because it was slightly abrasive and had a bad effect on wetsuits & bodies and wasn’t available on the Island.

As time passed, another item that became indispensible, apart from gloves & boots, was a leash. I remember being down in Newquay in ’69 or ’70 & seeing someone with a length of rope running from their ankle to a large sucker cup on the nose of their board.

Tony & I went to the nearest hardware shop & bought rope & a couple of suckers of the type that you would use to hold tea towels on the back of kitchen doors. Needless to say success was somewhat limited, & it was a miracle that neither of us drowned, with our legs tangled up in several feet of blue nylon rope.

However, another entrepreneurial islander soon took up the challenge. Derek Thompson utilised scrap pieces of Hovercraft skirt to make up patches with slots that could be glued to the tail of your board and came up with some red gas hose and Velcro to make the first Cosmic Surf Products surf leash.

I think that one of the most important, but overlooked pieces of kit, was the hat. At last, ice-cream headaches were a thing of the past & early Sunday morning winter surfs were suddenly a lot more pleasant.

Short Boards

I was finally persuaded in about 1969/70 to exchange my popout for something more modern & I thought I’d have a go at making my own board. I bought a Groves Foam blank, but where I shaped & glassed it is lost to my memory in the mists of time. The board was 8 feet long, very narrow with a drawn out ‘gun’ tail and rather crudely shaped rails. I had a job to paddle it, but when I did catch a wave it went like a rocket in a straight line, but was very difficult to turn. After about a year, I gave in and bought a ridiculously short 6’6” Bilbo. I couldn’t even catch waves on that, let alone ride it any sense. It did fit inside the Cortina, though! Then I progressed to a 6’10” Bilbo. I could catch waves on that, but I just could not transition onto my feet. Then, in about 1971-2 I got Rog Cooper to make me a new board, 7’7” long, lots of floatation, but again a semi-gun shape. After 2-3 years struggling with shorter boards & almost wanting to give up, suddenly I was surfing again!!

Around this time, I went on a trip with Jake, Tony Mac, Don (a buddy from work who said he could cook!) and Chris Coles from Northwood, down to Llangenith on the Gower. One night we were coming back from Swansea, having partaken of strong drink, when Don wanted a pee. I stopped the car & we all got out to take our ease, except Chris, who, pissed as a rat, climbed into the driving seat & drove off, leaving us at the roadside in the pitch dark at midnight in the middle of nowhere! It was some time before he came back & we never did get an explanation as to where he’d gone or why. And Don couldn’t cook.

Jake Wilson

Having had a go at making my own board, Jake & Tony Mac wanted to have a go as well. We decided to pool our resources & talents and make boards. Jake came up with the name ‘Will Jason Surfboards’, an amalgam of our names. I thought this sounded a bit too smooth & so suggested ‘Jake Wilson’, which I thought had a bit more bite, and so, eventually, ‘Jake Wilson Surfboards’ was formed. A friend printed up some Jake Wilson stickers on tissue paper for us to lay up under the glass & we were away. We made boards for ourselves using the infamous Groves Foam and orders from Sid, Rob Clark & Rob Greenhalge, among others, soon followed.

Jakes’ garage was divided into two parts by a polythene sheet over a timber frame, one area for shaping & one for glassing. Tony was the glasser, Jake was the pin line wizard (he had such a supple wrist!) and I did the shaping. Resin was weighed out using ordinary domestic scales (I don’t think Jen ever found out!) and Tony occasionally got the ratios a bit wrong & got a hot mix going which had to be thrown out onto the drive to prevent a fire. It’s a wonder we didn’t all succumb to the fumes sometimes. In fact, Rusty Long always said that resin fumes made him fart; and I know that one day he was forced to stop his works van half way up Quarr Hill so that everyone could bail out due to the smell, so perhaps that also goes some way to explaining Jake’s gaseous habits.

In truth, our boards were nothing to write home about, but we did have some good fun making them! I don’t know how many we made, but I don’t suppose it exceeds single figures. Are there any still out there? I think Sid still has his. We certainly didn’t make any money out of the venture & I think Jake probably made a loss due to providing endless cups of coffee & gallons of water to clean the brushes that was so hot, Tony called it ‘superheated steam’.

Happy days; I remember talking to a Spanish guy in Laredo, northern Spain, & he was interested in my board, pronouncing it Yak Vilson